Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material

Excessive use of automobiles causes environmental issues and greenhouse gas emissions. Researchers and producers try to overcome the challenges of environmental safety by producing fuel-efficient, weight minimized automobiles with the help of lightweight polymer composite materials instead of heavy...

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Main Author: Md. Nazmus, Sakib
Format: Thesis
Language:English
Published: 2022
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Online Access:http://umpir.ump.edu.my/id/eprint/35726/1/Study%20on%20the%20fabrication%20and%20mechanical%20characterization%20of%20graphene-epoxy%20nanocomposite%20material.ir.pdf
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spelling my-ump-ir.357262023-11-01T08:06:11Z Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material 2022-01 Md. Nazmus, Sakib TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Excessive use of automobiles causes environmental issues and greenhouse gas emissions. Researchers and producers try to overcome the challenges of environmental safety by producing fuel-efficient, weight minimized automobiles with the help of lightweight polymer composite materials instead of heavy materials. Epoxy as a thermoset polymer added with proper filler material produces nanocomposite material, which increased mechanical, chemical, electrical, and thermal properties, high compatibility, low cost, and shrinkage played significant roles in this regard. Among other filler materials, Graphene, the thinnest two-dimensional atomic material, has immerged as a revolutionary material and sparked a flurry of research and innovation, is preferred due to its outstanding properties and high specific surface area. Graphene nanofiller modified epoxy nanocomposite is currently subject to intense research due to its lightweight and potential in a wide range of structural and functional applications. The polymer composite's overall performance largely depends on the volume/weight percentage of the reinforcement fillers' homogenous dispersion and a strong affinity between the filler and the polymer matrix. Graphene-Epoxy and Graphene-Epoxy-SDS nanocomposite have been made with three different wt.% (0.3, 0.5, 1) of Graphene Oxide (GO) by solution mixing technique. Sodium Dodecyl Sulphate (SDS) has been used as a surfactant for homogenous dispersing graphene in the epoxy matrix to overcome strong van der Waals force and re-aggregation graphene. Graphene Oxide (GO) and SDS were dispersed in acetone by sonication, and epoxy resin was added. After removing the acetone and adding a hardener, the mixture was poured into silicon molds, and then the nanocomposite was cured overnight in a vacuum oven. The prepared nanocomposites and GO Powder were characterized by Transmission electron microscopy (TEM), Scanning Electron Microscope (SEM), Energy Dispersive X-Ray (EDX), X-ray Diffractometer XRD), and Fourier-Transform Infrared Spectroscopy (FTIR). To investigate the effect of filler loading on mechanical properties hardness, tensile and flexure tests were done. Graphene-Epoxy nanocomposite, 0.5 wt.% of GO filler loading showed (11%) higher hardness, whereas 1wt.% of GO filler exhibited 7.4% higher tensile and 8.33% flexure strength compare to pure epoxy. Graphene-Epoxy-SDS nanocomposite was synthesized with constant SDS loading with three different wt% (0.3, 0.5, 1) of GO. It enhanced that 0.5wt.% GO-Epoxy-SDS nanocomposite have exhibited the highest mechanical properties, which are 24.1% hardness, 40.74% tensile, and 37.01% flexure strength increment than the epoxy matrix. So 0.5wt% of graphene loading is recommended as optimum loading in this study of the epoxy matrix, and SDS surfactant demonstrated higher properties. This study would be helpful to use in lightweight structural applications, especially in automobile and aircraft parts. 2022-01 Thesis http://umpir.ump.edu.my/id/eprint/35726/ http://umpir.ump.edu.my/id/eprint/35726/1/Study%20on%20the%20fabrication%20and%20mechanical%20characterization%20of%20graphene-epoxy%20nanocomposite%20material.ir.pdf pdf en public masters Universiti Malaysia Pahang Faculty of Manufacturing and Mechatronic Engineering Technology Nafrizuan, Mat Yahya
institution Universiti Malaysia Pahang Al-Sultan Abdullah
collection UMPSA Institutional Repository
language English
advisor Nafrizuan, Mat Yahya
topic TJ Mechanical engineering and machinery
TJ Mechanical engineering and machinery
TS Manufactures
spellingShingle TJ Mechanical engineering and machinery
TJ Mechanical engineering and machinery
TS Manufactures
Md. Nazmus, Sakib
Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
description Excessive use of automobiles causes environmental issues and greenhouse gas emissions. Researchers and producers try to overcome the challenges of environmental safety by producing fuel-efficient, weight minimized automobiles with the help of lightweight polymer composite materials instead of heavy materials. Epoxy as a thermoset polymer added with proper filler material produces nanocomposite material, which increased mechanical, chemical, electrical, and thermal properties, high compatibility, low cost, and shrinkage played significant roles in this regard. Among other filler materials, Graphene, the thinnest two-dimensional atomic material, has immerged as a revolutionary material and sparked a flurry of research and innovation, is preferred due to its outstanding properties and high specific surface area. Graphene nanofiller modified epoxy nanocomposite is currently subject to intense research due to its lightweight and potential in a wide range of structural and functional applications. The polymer composite's overall performance largely depends on the volume/weight percentage of the reinforcement fillers' homogenous dispersion and a strong affinity between the filler and the polymer matrix. Graphene-Epoxy and Graphene-Epoxy-SDS nanocomposite have been made with three different wt.% (0.3, 0.5, 1) of Graphene Oxide (GO) by solution mixing technique. Sodium Dodecyl Sulphate (SDS) has been used as a surfactant for homogenous dispersing graphene in the epoxy matrix to overcome strong van der Waals force and re-aggregation graphene. Graphene Oxide (GO) and SDS were dispersed in acetone by sonication, and epoxy resin was added. After removing the acetone and adding a hardener, the mixture was poured into silicon molds, and then the nanocomposite was cured overnight in a vacuum oven. The prepared nanocomposites and GO Powder were characterized by Transmission electron microscopy (TEM), Scanning Electron Microscope (SEM), Energy Dispersive X-Ray (EDX), X-ray Diffractometer XRD), and Fourier-Transform Infrared Spectroscopy (FTIR). To investigate the effect of filler loading on mechanical properties hardness, tensile and flexure tests were done. Graphene-Epoxy nanocomposite, 0.5 wt.% of GO filler loading showed (11%) higher hardness, whereas 1wt.% of GO filler exhibited 7.4% higher tensile and 8.33% flexure strength compare to pure epoxy. Graphene-Epoxy-SDS nanocomposite was synthesized with constant SDS loading with three different wt% (0.3, 0.5, 1) of GO. It enhanced that 0.5wt.% GO-Epoxy-SDS nanocomposite have exhibited the highest mechanical properties, which are 24.1% hardness, 40.74% tensile, and 37.01% flexure strength increment than the epoxy matrix. So 0.5wt% of graphene loading is recommended as optimum loading in this study of the epoxy matrix, and SDS surfactant demonstrated higher properties. This study would be helpful to use in lightweight structural applications, especially in automobile and aircraft parts.
format Thesis
qualification_level Master's degree
author Md. Nazmus, Sakib
author_facet Md. Nazmus, Sakib
author_sort Md. Nazmus, Sakib
title Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
title_short Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
title_full Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
title_fullStr Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
title_full_unstemmed Study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
title_sort study on the fabrication and mechanical characterization of graphene-epoxy nanocomposite material
granting_institution Universiti Malaysia Pahang
granting_department Faculty of Manufacturing and Mechatronic Engineering Technology
publishDate 2022
url http://umpir.ump.edu.my/id/eprint/35726/1/Study%20on%20the%20fabrication%20and%20mechanical%20characterization%20of%20graphene-epoxy%20nanocomposite%20material.ir.pdf
_version_ 1783732240105078784