Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending

U-bending is one of the press-forming processes that has been widely used in the currentmanufacturing industry that involves sheet metal products. Springback phenomenonalways tends to occur in the forming process. After being produced, the bent componenttends to 'move' back to its original...

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Main Author:	Nurul Jannah, Baharuddin
Format:	Thesis
Language:	English
Published:	2022
Subjects:	TJ Mechanical engineering and machinery TS Manufactures
Online Access:	http://umpir.ump.edu.my/id/eprint/35731/1/Study%20on%20die%20shoulder%20patterning%20method%20%28DSPM%29%20onto%20minimizing%20springback%20of%20u-ending.ir.pdf
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spelling	my-ump-ir.357312023-11-01T08:03:31Z Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending 2022-02 Nurul Jannah, Baharuddin TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures U-bending is one of the press-forming processes that has been widely used in the currentmanufacturing industry that involves sheet metal products. Springback phenomenonalways tends to occur in the forming process. After being produced, the bent componenttends to 'move' back to its original shape, which is known as springback. This affects thedimensional accuracy of the formed part. Much research has been done to investigate theparameters that help in minimizing the springback effect on the formed part. However,there is less research on friction provided directly by the Die Shoulder Patterning Method(DSPM) at the corner die shoulder to produce the minimize springback of hat-shapedparts. The actual performance of DSPM in springback behavior remains unclear. Hence,the research attempts to investigate the impact of four DSPM to the springback behavior.The press holding time, Pt (s) of blank and the blank width, w (mm) in the springbackeffect is studied too. The research also covers the interaction between DSPM, blank widthand press holding time in the springback effect. By utilizing these parameters, thelaboratory experiment is conducted, and their effects in springback behavior have beeninvestigated. It is found out that P2’s DSPM with 2 mm pitch size and 1.5 mm pitchdistance tends to have a smaller springback amount on the formed part. Moreover, alonger press holding time of blank helps in reducing the springback effect. Then, P2's hasmore pre-strain growth to deform with the help of longer press holding time to distributethe material flow uniformly. It is also found out that there is no interaction betweenDSPM and press holding time to the springback effects. Based on ANOVA, thehypothesis of interaction between DSPM and blank width to the springback effects wasrejected as it has minor impact on the experiments value. 2022-02 Thesis http://umpir.ump.edu.my/id/eprint/35731/ http://umpir.ump.edu.my/id/eprint/35731/1/Study%20on%20die%20shoulder%20patterning%20method%20%28DSPM%29%20onto%20minimizing%20springback%20of%20u-ending.ir.pdf pdf en public masters Universiti Malaysia Pahang Faculty of Manufacturing and Mechatronic Engineering Technology Ahmad Rosli, Abdul Manaf
institution	Universiti Malaysia Pahang Al-Sultan Abdullah
collection	UMPSA Institutional Repository
language	English
advisor	Ahmad Rosli, Abdul Manaf
topic	TJ Mechanical engineering and machinery TJ Mechanical engineering and machinery TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TJ Mechanical engineering and machinery TS Manufactures Nurul Jannah, Baharuddin Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
description	U-bending is one of the press-forming processes that has been widely used in the currentmanufacturing industry that involves sheet metal products. Springback phenomenonalways tends to occur in the forming process. After being produced, the bent componenttends to 'move' back to its original shape, which is known as springback. This affects thedimensional accuracy of the formed part. Much research has been done to investigate theparameters that help in minimizing the springback effect on the formed part. However,there is less research on friction provided directly by the Die Shoulder Patterning Method(DSPM) at the corner die shoulder to produce the minimize springback of hat-shapedparts. The actual performance of DSPM in springback behavior remains unclear. Hence,the research attempts to investigate the impact of four DSPM to the springback behavior.The press holding time, Pt (s) of blank and the blank width, w (mm) in the springbackeffect is studied too. The research also covers the interaction between DSPM, blank widthand press holding time in the springback effect. By utilizing these parameters, thelaboratory experiment is conducted, and their effects in springback behavior have beeninvestigated. It is found out that P2’s DSPM with 2 mm pitch size and 1.5 mm pitchdistance tends to have a smaller springback amount on the formed part. Moreover, alonger press holding time of blank helps in reducing the springback effect. Then, P2's hasmore pre-strain growth to deform with the help of longer press holding time to distributethe material flow uniformly. It is also found out that there is no interaction betweenDSPM and press holding time to the springback effects. Based on ANOVA, thehypothesis of interaction between DSPM and blank width to the springback effects wasrejected as it has minor impact on the experiments value.
format	Thesis
qualification_level	Master's degree
author	Nurul Jannah, Baharuddin
author_facet	Nurul Jannah, Baharuddin
author_sort	Nurul Jannah, Baharuddin
title	Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
title_short	Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
title_full	Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
title_fullStr	Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
title_full_unstemmed	Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending
title_sort	study on die shoulder patterning method (dspm) onto minimizing springback of u-ending
granting_institution	Universiti Malaysia Pahang
granting_department	Faculty of Manufacturing and Mechatronic Engineering Technology
publishDate	2022
url	http://umpir.ump.edu.my/id/eprint/35731/1/Study%20on%20die%20shoulder%20patterning%20method%20%28DSPM%29%20onto%20minimizing%20springback%20of%20u-ending.ir.pdf
_version_	1783732241532190720

Study on die shoulder patterning method (DSPM) onto minimizing springback of u-ending

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