Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates

Study on microstructure and ageing characteristics has been done on the aluminium alloy reinforced with glass particulates. Aluminium - 4 wt. % copper composites were produced by powder metallurgy technique. Composition of 0, 5, 10, 15, 20 and 25 wt. % glass particulates was mixed into aluminium...

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Main Author: Hadipramana, Josef
Format: Thesis
Language:English
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spelling my-unimap-98852010-10-19T04:17:39Z Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates Hadipramana, Josef Study on microstructure and ageing characteristics has been done on the aluminium alloy reinforced with glass particulates. Aluminium - 4 wt. % copper composites were produced by powder metallurgy technique. Composition of 0, 5, 10, 15, 20 and 25 wt. % glass particulates was mixed into aluminium - 4 wt. % copper alloy. All composites were fabricated by mixing, pressing and sintering. The sintering was performed at 548º C. Ageing of the composites was done by solution heat treatment at 510º C followed by quenched rapidly into cool water and artificial aged for 10 hours at 160º C. XRD and DSC analysis showed the precipitation formation in unreinforced and reinforced Al - 4 wt. % Cu alloy. Unreinforced Al – 4 wt. % Cu alloy showed the precipitation of Al2Cu during sintering, but after solution treatment Al2Cu detected as small peak by XRD. It is indicated that Al2Cu did not completely dissolved. In addition, reinforced Al - 4 wt. % Cu alloy with glass particulates showed precipitation of Al2Cu during sintering but after solution treatment, undissolved precipitates were observed at the interface between glass particulates and the aluminium matrix. It showed incomplete dissolution. Ageing has influenced the precipitation formation in the composite because Al2Cu indicated higher intensity of XRD pattern as compared to the composite without ageing. The microstructures of the composites showed that the glass particulates were homogenously distributed in the matrix. However, glass particulates with the composition of 10, 15, 20 and 25 wt. % were found segregated near copper. The formation of AlCu and Al2Cu phases was interfered by the presence of glass particulates. The aluminium oxide layer in the matrix is produced between aluminium, copper and glass particulate. It is harder than matrix that indicated by micro cracks in aluminium oxide layer and at interface between aluminium oxide layer and aluminium. Furthermore, it was found an increase in the hardness of matrix and that is found responsible for hardening mechanism. After sintering, hardness value indicated that the composite with 25 wt. % glass had highest hardness i.e. 34.87 HV than unreinforced aluminum alloy i.e. 15.83 HV. The hardness value increased with increasing the glass composition in the aluminium alloy. Ageing kinetic of the composites was slower than unreinfoced aluminium alloy. The slow ageing kinetic was expected due to the presence of glass particulates which disturbed precipitate formation of aluminium-copper and delay the G.P. zone formation. Universiti Malaysia Perlis 2009 Thesis en http://dspace.unimap.edu.my/123456789/9885 http://dspace.unimap.edu.my:80/xmlui/bitstream/123456789/9885/3/license.txt 3a22dc8cdb54c9a12a2b4111cc219d7c http://dspace.unimap.edu.my:80/xmlui/bitstream/123456789/9885/1/Page%201-24.pdf 6c61a758a9c77baa0b55cd4abbca2059 http://dspace.unimap.edu.my:80/xmlui/bitstream/123456789/9885/2/Full%20Text.pdf 753c4dc698902871987721fe03961259 Microstructure Alluminium alloy Composite Glass particulates Aluminium-copper alloy
institution Universiti Malaysia Perlis
collection UniMAP Institutional Repository
language English
topic Microstructure
Alluminium alloy
Composite
Glass particulates
Aluminium-copper alloy
spellingShingle Microstructure
Alluminium alloy
Composite
Glass particulates
Aluminium-copper alloy
Hadipramana, Josef
Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
description Study on microstructure and ageing characteristics has been done on the aluminium alloy reinforced with glass particulates. Aluminium - 4 wt. % copper composites were produced by powder metallurgy technique. Composition of 0, 5, 10, 15, 20 and 25 wt. % glass particulates was mixed into aluminium - 4 wt. % copper alloy. All composites were fabricated by mixing, pressing and sintering. The sintering was performed at 548º C. Ageing of the composites was done by solution heat treatment at 510º C followed by quenched rapidly into cool water and artificial aged for 10 hours at 160º C. XRD and DSC analysis showed the precipitation formation in unreinforced and reinforced Al - 4 wt. % Cu alloy. Unreinforced Al – 4 wt. % Cu alloy showed the precipitation of Al2Cu during sintering, but after solution treatment Al2Cu detected as small peak by XRD. It is indicated that Al2Cu did not completely dissolved. In addition, reinforced Al - 4 wt. % Cu alloy with glass particulates showed precipitation of Al2Cu during sintering but after solution treatment, undissolved precipitates were observed at the interface between glass particulates and the aluminium matrix. It showed incomplete dissolution. Ageing has influenced the precipitation formation in the composite because Al2Cu indicated higher intensity of XRD pattern as compared to the composite without ageing. The microstructures of the composites showed that the glass particulates were homogenously distributed in the matrix. However, glass particulates with the composition of 10, 15, 20 and 25 wt. % were found segregated near copper. The formation of AlCu and Al2Cu phases was interfered by the presence of glass particulates. The aluminium oxide layer in the matrix is produced between aluminium, copper and glass particulate. It is harder than matrix that indicated by micro cracks in aluminium oxide layer and at interface between aluminium oxide layer and aluminium. Furthermore, it was found an increase in the hardness of matrix and that is found responsible for hardening mechanism. After sintering, hardness value indicated that the composite with 25 wt. % glass had highest hardness i.e. 34.87 HV than unreinforced aluminum alloy i.e. 15.83 HV. The hardness value increased with increasing the glass composition in the aluminium alloy. Ageing kinetic of the composites was slower than unreinfoced aluminium alloy. The slow ageing kinetic was expected due to the presence of glass particulates which disturbed precipitate formation of aluminium-copper and delay the G.P. zone formation.
format Thesis
author Hadipramana, Josef
author_facet Hadipramana, Josef
author_sort Hadipramana, Josef
title Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
title_short Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
title_full Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
title_fullStr Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
title_full_unstemmed Study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
title_sort study of microstructure and ageing characteristic of aluminium alloy reinforced with glass particulates
granting_institution Universiti Malaysia Perlis
url http://dspace.unimap.edu.my:80/xmlui/bitstream/123456789/9885/1/Page%201-24.pdf
http://dspace.unimap.edu.my:80/xmlui/bitstream/123456789/9885/2/Full%20Text.pdf
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