The reduction of defect on label print operation in hard disk drive assembly through lean concept

There are various types of waste available in production line. In Toyota Production System the seven wastes consist of overproduction, inventory, transportation, over processing, defect, waiting and motion. The existing of waste will affect the performance of the organization. Therefore waste elim...

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Main Author:	Tan, Soo Yeen
Format:	Thesis
Language:	English English
Published:	2014
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/14760/1/The%20Reduction%20Of%20Defect%20On%20Label%20Print%20Operation%20In%20Hard%20Disk%20Drive%20Assembly%20Through%20Leanconcept%2024pages.pdf http://eprints.utem.edu.my/id/eprint/14760/2/The%20reduction%20of%20defect%20on%20label%20print%20operation%20in%20hard%20disk%20drive%20assembly%20through%20leanconcept.pdf
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spelling	my-utem-ep.147602022-11-14T12:11:32Z The reduction of defect on label print operation in hard disk drive assembly through lean concept 2014 Tan, Soo Yeen T Technology (General) TS Manufactures There are various types of waste available in production line. In Toyota Production System the seven wastes consist of overproduction, inventory, transportation, over processing, defect, waiting and motion. The existing of waste will affect the performance of the organization. Therefore waste elimination is very significant in order to ensure the productivity and efficiency at the optimum level. A case study has been conducted at a hard disk drive company XYZ in order to study manufacturing waste reduction through lean concept. According to the report, company XYZ weekly scrap is more than RM44, 000. This high product label defect rate is impacting the organization productivity performance. In order to ensure on product quality and on time delivery to customer the reduction of defect rate is a must. This paper seeks to investigate what is the current waste at label print operation and provide recommendations to reduce product label scrap. Lean practice such as waste elimination and Genchi Gembutsu was applied along the way to achieve process improvement. A pilot run has been carried out in order to validate on the effectiveness of the proposed method before high volume production. The statistical result showed that the corrective action that taken is significant therefore can be applied across all label print station. 2014 Thesis http://eprints.utem.edu.my/id/eprint/14760/ http://eprints.utem.edu.my/id/eprint/14760/1/The%20Reduction%20Of%20Defect%20On%20Label%20Print%20Operation%20In%20Hard%20Disk%20Drive%20Assembly%20Through%20Leanconcept%2024pages.pdf text en public http://eprints.utem.edu.my/id/eprint/14760/2/The%20reduction%20of%20defect%20on%20label%20print%20operation%20in%20hard%20disk%20drive%20assembly%20through%20leanconcept.pdf text en validuser http://library.utem.edu.my:8000/elmu/index.jsp?module=webopac-d&action=fullDisplayRetriever.jsp&szMaterialNo=0000092658 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Salleh, Mohd Rizal
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Salleh, Mohd Rizal
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Tan, Soo Yeen The reduction of defect on label print operation in hard disk drive assembly through lean concept
description	There are various types of waste available in production line. In Toyota Production System the seven wastes consist of overproduction, inventory, transportation, over processing, defect, waiting and motion. The existing of waste will affect the performance of the organization. Therefore waste elimination is very significant in order to ensure the productivity and efficiency at the optimum level. A case study has been conducted at a hard disk drive company XYZ in order to study manufacturing waste reduction through lean concept. According to the report, company XYZ weekly scrap is more than RM44, 000. This high product label defect rate is impacting the organization productivity performance. In order to ensure on product quality and on time delivery to customer the reduction of defect rate is a must. This paper seeks to investigate what is the current waste at label print operation and provide recommendations to reduce product label scrap. Lean practice such as waste elimination and Genchi Gembutsu was applied along the way to achieve process improvement. A pilot run has been carried out in order to validate on the effectiveness of the proposed method before high volume production. The statistical result showed that the corrective action that taken is significant therefore can be applied across all label print station.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Tan, Soo Yeen
author_facet	Tan, Soo Yeen
author_sort	Tan, Soo Yeen
title	The reduction of defect on label print operation in hard disk drive assembly through lean concept
title_short	The reduction of defect on label print operation in hard disk drive assembly through lean concept
title_full	The reduction of defect on label print operation in hard disk drive assembly through lean concept
title_fullStr	The reduction of defect on label print operation in hard disk drive assembly through lean concept
title_full_unstemmed	The reduction of defect on label print operation in hard disk drive assembly through lean concept
title_sort	reduction of defect on label print operation in hard disk drive assembly through lean concept
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2014
url	http://eprints.utem.edu.my/id/eprint/14760/1/The%20Reduction%20Of%20Defect%20On%20Label%20Print%20Operation%20In%20Hard%20Disk%20Drive%20Assembly%20Through%20Leanconcept%2024pages.pdf http://eprints.utem.edu.my/id/eprint/14760/2/The%20reduction%20of%20defect%20on%20label%20print%20operation%20in%20hard%20disk%20drive%20assembly%20through%20leanconcept.pdf
_version_	1776103082725212160

The reduction of defect on label print operation in hard disk drive assembly through lean concept

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