Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry

Emerging technologies are prominent features in the present global market. A significant amount of financial resources are spent to produce new products using the latest technologies to cater for the rising number of demands from customers for new products with lower prices and higher performance....

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Main Author:	Abd Rahman, Mohd Soufhwee
Format:	Thesis
Language:	English English
Published:	2013
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/15778/1/PWM%20technique%20for%20control%20of%20dual-inverter%20supplied%20six-phase%20drives%20%2824%20pgs%29.pdf http://eprints.utem.edu.my/id/eprint/15778/2/Development%20of%20integrated%20failure%20mode%20and%20effect%20analysis%20%28I-FMEA%29%20for%20automotive%20industry.pdf
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spelling	my-utem-ep.157782022-09-27T15:21:52Z Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry 2013 Abd Rahman, Mohd Soufhwee T Technology (General) TS Manufactures Emerging technologies are prominent features in the present global market. A significant amount of financial resources are spent to produce new products using the latest technologies to cater for the rising number of demands from customers for new products with lower prices and higher performance. The objectives of this study are to propose a new framework which integrates Design Failure Mode and Effect Analysis (DFMEA) and Process Failure Mode and Effect Analysis (PFMEA) to enhance current Failure Mode and Effect Analysis (FMEA) activities during new product development process. Next the study proposed to provide a valued risk priority number (RPN) by correlating between selected critical dimensional in product specifications and key process factor to enhance FMEA assessment and judgments through process performance indices (Ppk) results. Case study method is utilized in which three case studies have been carried out at automobile part manufacturing companies. An Integrated FMEA namely 1-FMEA has been establised and successfully applied to the case studies. DAIREC approach is utilized in the 1-FMEA. The I-FMEA data becomes a shared documents between two parties (Design and Process). It is a proven data for the design group to communicate and hand over new model to manufacturing process group for a Mass Production(MP). Moreover, the fmdings showed that the assessment of RPN is practical and efficient whereby it is based on the actual manufacturing process capability (Ppk) results. Through the system, engineers can easily identify process deficiencies and reduce the occurrence of producing defective products. The study is beneficial for many industries as the designed . framework is structured to fulfill satisfaction of customers in terms of higher performance products. In future, I-FMEA system can be enhanced whereby improvement on productivity will be focusing on environmental issues and human resource which are not included in this study. 2013 Thesis http://eprints.utem.edu.my/id/eprint/15778/ http://eprints.utem.edu.my/id/eprint/15778/1/PWM%20technique%20for%20control%20of%20dual-inverter%20supplied%20six-phase%20drives%20%2824%20pgs%29.pdf text en public http://eprints.utem.edu.my/id/eprint/15778/2/Development%20of%20integrated%20failure%20mode%20and%20effect%20analysis%20%28I-FMEA%29%20for%20automotive%20industry.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-MARCdetail.pl?biblionumber=85365 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Abd Rahman, Mohd Soufhwee Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
description	Emerging technologies are prominent features in the present global market. A significant amount of financial resources are spent to produce new products using the latest technologies to cater for the rising number of demands from customers for new products with lower prices and higher performance. The objectives of this study are to propose a new framework which integrates Design Failure Mode and Effect Analysis (DFMEA) and Process Failure Mode and Effect Analysis (PFMEA) to enhance current Failure Mode and Effect Analysis (FMEA) activities during new product development process. Next the study proposed to provide a valued risk priority number (RPN) by correlating between selected critical dimensional in product specifications and key process factor to enhance FMEA assessment and judgments through process performance indices (Ppk) results. Case study method is utilized in which three case studies have been carried out at automobile part manufacturing companies. An Integrated FMEA namely 1-FMEA has been establised and successfully applied to the case studies. DAIREC approach is utilized in the 1-FMEA. The I-FMEA data becomes a shared documents between two parties (Design and Process). It is a proven data for the design group to communicate and hand over new model to manufacturing process group for a Mass Production(MP). Moreover, the fmdings showed that the assessment of RPN is practical and efficient whereby it is based on the actual manufacturing process capability (Ppk) results. Through the system, engineers can easily identify process deficiencies and reduce the occurrence of producing defective products. The study is beneficial for many industries as the designed . framework is structured to fulfill satisfaction of customers in terms of higher performance products. In future, I-FMEA system can be enhanced whereby improvement on productivity will be focusing on environmental issues and human resource which are not included in this study.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Abd Rahman, Mohd Soufhwee
author_facet	Abd Rahman, Mohd Soufhwee
author_sort	Abd Rahman, Mohd Soufhwee
title	Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
title_short	Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
title_full	Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
title_fullStr	Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
title_full_unstemmed	Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry
title_sort	development of integrated failure mode and effect analysis (i-fmea) for automotive industry
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2013
url	http://eprints.utem.edu.my/id/eprint/15778/1/PWM%20technique%20for%20control%20of%20dual-inverter%20supplied%20six-phase%20drives%20%2824%20pgs%29.pdf http://eprints.utem.edu.my/id/eprint/15778/2/Development%20of%20integrated%20failure%20mode%20and%20effect%20analysis%20%28I-FMEA%29%20for%20automotive%20industry.pdf
_version_	1747833876050345984

Development of integrated failure mode and effect analysis (I-FMEA) for automotive industry

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