Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment

Manual handling is one of the primary causes of body discomfort. If motions are repeated frequently, such as every few seconds, and for prolonged periods such as an eight-hour shift, fatigue and muscle strain can happen. Body discomfort can occur in every part of the body, such as the neck, arms, wa...

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Main Author: Ramdan, Nur Sufiah Akmala
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Language:English
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Published: 2016
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institution Universiti Teknikal Malaysia Melaka
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T Technology (General)
Ramdan, Nur Sufiah Akmala
Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
description Manual handling is one of the primary causes of body discomfort. If motions are repeated frequently, such as every few seconds, and for prolonged periods such as an eight-hour shift, fatigue and muscle strain can happen. Body discomfort can occur in every part of the body, such as the neck, arms, waist, spine, legs, and feet. To reduce body discomfort among manual workers, many researchers have carried out studies on body discomfort. Previous studies usually used the traditional method, which is by carrying out surveys of manual workers using specific questionnaires. A questionnaire that is often used is the Nordic Musculoskeletal Questionnaire (NMQ). The questionnaire is designed to find out about discomfort that occurs in all parts of the subject’s body. The traditional method cannot detect body discomfort automatically because no automatic system is used. Furthermore, the Closed-Circuit Television (CCTV) used in factories nowadays is used for security purposes, not for ergonomic purposes. Therefore, the goal of this research is to design a vision system that monitors body discomfort in manual workers. It is done by using a new method, the image histogram. The methodology proposed is the development of a vision system using Python and SimpleCV software for recording images and image analysis. The output of the image analysis is a red-green-blue (RGB) histogram which shows the pixels of the gray scale color distribution. The image analysis is done every three minutes for 30 minutes. The results show that when the worker is moving in order to carry out his or her work, the RGB histogram also changes. When the histogram is changing throughout the period of 30 minutes, it is found that the person is likely to feel body discomfort regardless of which part of the body is involved. By also referring to the image frame, it is proven that the worker is experiencing body discomfort within the 30 minutes. To support and strengthen the results, NMQ analysis is also used. The experiments are done by conducting three types of experiments on the fitting process, milling process, and turning process. Nine subjects participated in these experiments. The results show that seven of the subjects experienced body discomfort in the range of the hypothesized limit time. From all the results, including the histograms, it is shown that the system can monitor body discomfort successfully.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Ramdan, Nur Sufiah Akmala
author_facet Ramdan, Nur Sufiah Akmala
author_sort Ramdan, Nur Sufiah Akmala
title Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
title_short Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
title_full Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
title_fullStr Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
title_full_unstemmed Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment
title_sort computer vision system for monitoring body discomfort in manufacturing environment
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Manufacturing Engineering
publishDate 2016
url http://eprints.utem.edu.my/id/eprint/18359/1/Computer%20Vision%20System%20For%20Monitoring%20Body%20Discomfort%20In%20Manufacturing%20Environment.pdf
http://eprints.utem.edu.my/id/eprint/18359/2/Computer%20Vision%20System%20For%20Monitoring%20Body%20Discomfort%20In%20Manufacturing%20Environment.pdf
_version_ 1747833921801814016
spelling my-utem-ep.183592021-10-10T15:49:14Z Computer Vision System For Monitoring Body Discomfort In Manufacturing Environment 2016 Ramdan, Nur Sufiah Akmala T Technology (General) TA Engineering (General). Civil engineering (General) Manual handling is one of the primary causes of body discomfort. If motions are repeated frequently, such as every few seconds, and for prolonged periods such as an eight-hour shift, fatigue and muscle strain can happen. Body discomfort can occur in every part of the body, such as the neck, arms, waist, spine, legs, and feet. To reduce body discomfort among manual workers, many researchers have carried out studies on body discomfort. Previous studies usually used the traditional method, which is by carrying out surveys of manual workers using specific questionnaires. A questionnaire that is often used is the Nordic Musculoskeletal Questionnaire (NMQ). The questionnaire is designed to find out about discomfort that occurs in all parts of the subject’s body. The traditional method cannot detect body discomfort automatically because no automatic system is used. Furthermore, the Closed-Circuit Television (CCTV) used in factories nowadays is used for security purposes, not for ergonomic purposes. Therefore, the goal of this research is to design a vision system that monitors body discomfort in manual workers. It is done by using a new method, the image histogram. The methodology proposed is the development of a vision system using Python and SimpleCV software for recording images and image analysis. The output of the image analysis is a red-green-blue (RGB) histogram which shows the pixels of the gray scale color distribution. The image analysis is done every three minutes for 30 minutes. The results show that when the worker is moving in order to carry out his or her work, the RGB histogram also changes. When the histogram is changing throughout the period of 30 minutes, it is found that the person is likely to feel body discomfort regardless of which part of the body is involved. By also referring to the image frame, it is proven that the worker is experiencing body discomfort within the 30 minutes. To support and strengthen the results, NMQ analysis is also used. The experiments are done by conducting three types of experiments on the fitting process, milling process, and turning process. Nine subjects participated in these experiments. The results show that seven of the subjects experienced body discomfort in the range of the hypothesized limit time. From all the results, including the histograms, it is shown that the system can monitor body discomfort successfully. 2016 Thesis http://eprints.utem.edu.my/id/eprint/18359/ http://eprints.utem.edu.my/id/eprint/18359/1/Computer%20Vision%20System%20For%20Monitoring%20Body%20Discomfort%20In%20Manufacturing%20Environment.pdf text en public http://eprints.utem.edu.my/id/eprint/18359/2/Computer%20Vision%20System%20For%20Monitoring%20Body%20Discomfort%20In%20Manufacturing%20Environment.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=100172 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering 1. Abrosoft. 2010. “What Is a Morph?” http://www.fantamorph.com/what_is_morph.html (July 6, 2015). 2. Adrian Rosebrock. 2014. “A Guide to Utilizing Color Histograms for Computer Vision and Image Search Engines.” http://www.pyimagesearch.com/ (July 6, 2015). 3. Ahad, Md Atiqur Rahman, J. K. Tan, H. Kim, and S. 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