Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry

This report is about a case study of quality improvement in haberdashery industry through integration of six-sigma and Kaizen approach. This researched is conducted due to the unsatisfactory of the quality performance of the product that causes the customer complaint and quality issues. In order to...

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Main Author:	Adanan, Nur Qurratul Ain
Format:	Thesis
Language:	English English
Published:	2016
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/20538/1/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf http://eprints.utem.edu.my/id/eprint/20538/2/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf
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id	my-utem-ep.20538
record_format	uketd_dc
spelling	my-utem-ep.205382022-11-10T11:47:18Z Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry 2016 Adanan, Nur Qurratul Ain T Technology (General) TS Manufactures This report is about a case study of quality improvement in haberdashery industry through integration of six-sigma and Kaizen approach. This researched is conducted due to the unsatisfactory of the quality performance of the product that causes the customer complaint and quality issues. In order to survive and be able to provide customers with good products, manufacturing organizations are required to ensure that their processes are continuously monitored and product quality is improved. The turnaround has to take due to internal changes to decrease waste and increase product quality. This is accomplished by using the quality control as a tool to aid manufacturing. So, an analysis and improvement has been taken for the quality improvement of the selected product of this case study. The quality control method applied in the chosen company is by sample inspection where they assume all the parts produce from the machine are exactly the same as the target requirement. Consequently, a clear understanding regarding the problem of this case study is deeply analyse using ANOVA regression analysis and Ishikawa diagram. By applying Kaizen approach of quality improvement through DMAIC approach, it can assist the enhancement and evacuation of quality issues in this company and decrease the lost where the quality performance is improved by 92% for hard steel ball pin and 75% for stainless steel ball pin with no implication cost. The study is indeed very useful to the company because the approach is a very effective tool, where it can continuously improve the quality performance of products. 2016 Thesis http://eprints.utem.edu.my/id/eprint/20538/ http://eprints.utem.edu.my/id/eprint/20538/1/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf text en public http://eprints.utem.edu.my/id/eprint/20538/2/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=104929 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Salleh, Mohd Shukor Muhammad, Effendi
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Salleh, Mohd Shukor Muhammad, Effendi
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Adanan, Nur Qurratul Ain Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
description	This report is about a case study of quality improvement in haberdashery industry through integration of six-sigma and Kaizen approach. This researched is conducted due to the unsatisfactory of the quality performance of the product that causes the customer complaint and quality issues. In order to survive and be able to provide customers with good products, manufacturing organizations are required to ensure that their processes are continuously monitored and product quality is improved. The turnaround has to take due to internal changes to decrease waste and increase product quality. This is accomplished by using the quality control as a tool to aid manufacturing. So, an analysis and improvement has been taken for the quality improvement of the selected product of this case study. The quality control method applied in the chosen company is by sample inspection where they assume all the parts produce from the machine are exactly the same as the target requirement. Consequently, a clear understanding regarding the problem of this case study is deeply analyse using ANOVA regression analysis and Ishikawa diagram. By applying Kaizen approach of quality improvement through DMAIC approach, it can assist the enhancement and evacuation of quality issues in this company and decrease the lost where the quality performance is improved by 92% for hard steel ball pin and 75% for stainless steel ball pin with no implication cost. The study is indeed very useful to the company because the approach is a very effective tool, where it can continuously improve the quality performance of products.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Adanan, Nur Qurratul Ain
author_facet	Adanan, Nur Qurratul Ain
author_sort	Adanan, Nur Qurratul Ain
title	Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
title_short	Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
title_full	Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
title_fullStr	Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
title_full_unstemmed	Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry
title_sort	integration of six-sigma and kaizen approached for ball pin quality improvement in malaysia haberdarshey industry
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2016
url	http://eprints.utem.edu.my/id/eprint/20538/1/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf http://eprints.utem.edu.my/id/eprint/20538/2/Integration%20of%20six-sigma%20and%20Kaizen%20approached%20for%20ball%20pin%20quality%20improvement%20in%20Malaysia%20haberdarshey%20industry.pdf
_version_	1776103107954999296

Integration of six-sigma and Kaizen approached for ball pin quality improvement in Malaysia haberdarshey industry

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