Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting

The Aluminum alloys have reveled in a huge expansion over the past few decades as a result of their accessible casting temperatures, lightweight and low melting temperature compared to cast iron. The automotive industry is the largest market for aluminum casting. However, the wet sand has a high moi...

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Main Author:	Md. Latiff, Aniza
Format:	Thesis
Language:	English English
Published:	2019
Subjects:	T Technology (General) TT Handicrafts Arts and crafts
Online Access:	http://eprints.utem.edu.my/id/eprint/24953/1/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf http://eprints.utem.edu.my/id/eprint/24953/2/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf
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id	my-utem-ep.24953
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Hussein, Nur Izan Syahriah
topic	T Technology (General) TT Handicrafts Arts and crafts
spellingShingle	T Technology (General) TT Handicrafts Arts and crafts Md. Latiff, Aniza Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
description	The Aluminum alloys have reveled in a huge expansion over the past few decades as a result of their accessible casting temperatures, lightweight and low melting temperature compared to cast iron. The automotive industry is the largest market for aluminum casting. However, the wet sand has a high moisture content, low strength, and air permeability; the castings can easily have the porosity, coarse, sticky sand and expansion defect. The problem of surface roughness is the major problem during the production process in internal-combustion engines and greatly affects the quality of the product. Using RSM with the box-bennken model in order to identify the correlations between response parameters and the total of 17 experiments were conducted. The result collected was optimized using response surface (RSM) and p-value and R-square; calculated using analysis of variance (ANOVA). According to the result, best mixing ratio, the optimized parameters values were 40 ml water, 45.76 g clay, and 34.65 g corn husk. These optimized parameters have 0.7078 on desirability and achieve the maximum value of tensile strength and the minimum value of surface roughness. From the optimized set of parameters, the predicted value of achievable tensile strength was equal to 122.296 kg/mm² and surface roughness was equal to 1.5770 μm. From the result of the experimental, it was found that the most influential parameters were water, followed by corn husk for surface roughness response. Meanwhile, for tensile strength response corn husk largely influence the outcome where the relation of tensile strength increase with the increasing of corn husk value.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Md. Latiff, Aniza
author_facet	Md. Latiff, Aniza
author_sort	Md. Latiff, Aniza
title	Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
title_short	Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
title_full	Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
title_fullStr	Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
title_full_unstemmed	Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting
title_sort	moisture, clay and additive effect in aluminum strength and surfaces roughness using sand casting
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2019
url	http://eprints.utem.edu.my/id/eprint/24953/1/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf http://eprints.utem.edu.my/id/eprint/24953/2/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf
_version_	1747834105055150080
spelling	my-utem-ep.249532021-09-29T12:36:08Z Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting 2019 Md. Latiff, Aniza T Technology (General) TT Handicrafts Arts and crafts The Aluminum alloys have reveled in a huge expansion over the past few decades as a result of their accessible casting temperatures, lightweight and low melting temperature compared to cast iron. The automotive industry is the largest market for aluminum casting. However, the wet sand has a high moisture content, low strength, and air permeability; the castings can easily have the porosity, coarse, sticky sand and expansion defect. The problem of surface roughness is the major problem during the production process in internal-combustion engines and greatly affects the quality of the product. Using RSM with the box-bennken model in order to identify the correlations between response parameters and the total of 17 experiments were conducted. The result collected was optimized using response surface (RSM) and p-value and R-square; calculated using analysis of variance (ANOVA). According to the result, best mixing ratio, the optimized parameters values were 40 ml water, 45.76 g clay, and 34.65 g corn husk. These optimized parameters have 0.7078 on desirability and achieve the maximum value of tensile strength and the minimum value of surface roughness. From the optimized set of parameters, the predicted value of achievable tensile strength was equal to 122.296 kg/mm² and surface roughness was equal to 1.5770 μm. From the result of the experimental, it was found that the most influential parameters were water, followed by corn husk for surface roughness response. Meanwhile, for tensile strength response corn husk largely influence the outcome where the relation of tensile strength increase with the increasing of corn husk value. 2019 Thesis http://eprints.utem.edu.my/id/eprint/24953/ http://eprints.utem.edu.my/id/eprint/24953/1/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf text en public http://eprints.utem.edu.my/id/eprint/24953/2/Moisture%2C%20Clay%20And%20Additive%20Effect%20In%20Aluminum%20Strength%20And%20Surfaces%20Roughness%20Using%20Sand%20Casting.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117959 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Hussein, Nur Izan Syahriah 1. Aribo, S., 2011. Effect of Varying Corn Cob and Rice Husk Ashes on Properties of Moulding Sand. Journal of Minerals & Materials Characterization & Engineering, 10(15), pp. 1449-1455. 2. Dandong Fuding Engineering Machinery CO, L., 2017. Dandong Foundry. [Online] Available at: http://www.iron-foundry.com/index.html [Accessed 26 Oktober 2017]. 3. David A. Porter, K. E. E. M. S., 2009. Phase Transformations in Metals and Alloys, Third Edition (Revised Reprint). Third ed. Boca Reton: CRC Press. 4. Davis, J., 2001. The unique combinations of properties. s.l.:ASM International. 5. Hani, A. A., Khairia, S. H., 2011. Effect Of The Sand Mould Additives On Some Mechanical Properties Of Carbon Steel Ck45 Casts. Journal of Engineering, Volume 4, pp. 729 - 739. 6. Ihom, A. P., Ogbodo, J. N., Allen, A. N., Nwonye, E. I., Ilochionwu, C., 2014. Analysis and prediction of green permeability values in sand moulds using multiple linear regression model. African Journal of Engineering Research, 2(1), pp. 8-13. 7. Matthew, S. A., Sunday, A. L., Abdulrahman, A. S., 2010. Effect of Moisture Content on the Moulding Properties of River Niger Sand Using Tudun-Wada Clay as a Binder. AU J.T., 3(13), pp. 170-174. 8. Mohammed, V. M., Syed, F. H., Krishnajah, P., Laxminarayana, P., Sundarrajah, S., 2014. Experimental Study of Sand Mold Process Parameters on Al-Alloy Sand Castings Using DoE. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE), Volume 11(6), pp. PP 01-06. 9. Nani, H. A., Norwani, M. N., Sarina, M., 2016. Innovation of Corn Husk Fiber into Songket. ResearchGate. 10. Nazire, D. Y., 2013. Effect of Chemical Extraction Parameter On Corn Husk Fibres Characteristics. Indian Journal Of Fibre & Textile Research, Volume 38, pp. 29 - 34. 11. Prafulla, K. S., Sarojrani, P. A., Minir, K. S., 2017. Investigation on Influence of Naturally Available Additives on Green Sand Mould Properties-A Case Study. International Journal of Engineering Technology Science and Research, 4(8), pp. 690 - 696. 12. Rajesh, R. and Khan, J. G., March 2014. Defects, Causes and Their Remedies in Casting Process: A Review. International Journal of Research in Advent Technology, Vol.2(3), pp. 375 - 383. 13. Rajesh, A. M., Mohammed, K., 2016. Experimental investigations on mechanical behavior of aluminium metal matrix composites.IOP Conference Series: Materials Science and Engineering, pp. 149. 14. Richard, B. S., Rathindra, D., 2003. Cast adc12 aluminium alloy and a braking system made from said cast alloy. Perancis, Patent No. WO2003080880A2. 15. Richard, B. S., Saint, J., Rathindra, D., 2004. Casting Process And Product. United States, Patent No. US 6,786,983 B2. 16. Pons, R., Eno, V., (2016). Quality improvement of a casting process using design of experiments. Prospect, 47 - 53. 17. Saliu, O. S., Bolarinwa, J. K., 2014. Effects of Additives on Some Selected Properties of Base Sand. Journal of Minerals and Materials Characterization and Engineering, Volume 2, pp. 507 - 512. 18. Sanjeev, K., Sandeep, G., Sunil, K., Nripjit., Himanshu, T., 2016. Investigate The Effect Of Additives On Mechanical Properties During Casting Of 6351 Aluminium. EDP Sciences, pp. 1-5. 19. Showman, R. E., Harmon, S. B., 2012. Further Evaluations Of Anti-Veining Sand Additives. AFS Transactions, Volume 12, pp. 1-7. 20. Rajender, S., 2006. Introduction To Basic Manufacturing Processes and Workshop Technology. New Delhi: New Age International (P) Limited. 21. Rathish, R., Amirthagadeswaran., (2014). Optimization Of Casting Process Based On Box Behnken Design And Response Surface Methodology. International Journal for Quality Research , 569–582 22. Tasmia, Z., Mahmood, M. A. A., Hafiz, A. Z., 2013. Effect of Clay and Moisture Content on the Properties of Molding Sand. International Conference on Mechanical, Industrial and Materials Engineering 2013 (ICMIME2013), pp.578 - 582. 23. Tataram, K. C., Nanjundaswamy, H. M., 2013. Effect of Variation of Different Additives on Green sand Mold Properties for Olivine sand. IJREAT International Journal of Research in Engineering & Advanced Technology, 1(4), pp. 1 - 4. 24. The Aluminum Association, 2016. 2016 ANNUAL REPORT. [Online] Available at: http://www.aluminum.org/ [Accessed 27 Oktober 2017]. 25. Upneja, V., 2012. Evaluating Of Process Parameter in Cold Chamber High Pressure Die Casting. Patiala: Thapar University. 26. Wasiu, A. A., Samson, O. A., Olujide, S. S., Akinlabi, O., 2012. Effect Of Casting Mould On Mechanical Properties Of 6063 Aluminum Alloy. Journal of Engineering Science and Technology, Vol. 7(1), pp. 89 - 96

Moisture, Clay And Additive Effect In Aluminum Strength And Surfaces Roughness Using Sand Casting

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