Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine

This project focused on measuring the Overall Equipment Effectiveness (OEE) of pressure die casting in one of the casting company in Malacca. In manufacturing environments, OEE has become the foundation in improving the business strategy since it identifies the direct and ‘hidden’ productivity and q...

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Main Author:	Jiga, Elnie Carina
Format:	Thesis
Language:	English English
Published:	2019
Subjects:	T Technology (General) TS Manufactures
Online Access:	http://eprints.utem.edu.my/id/eprint/25442/1/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf http://eprints.utem.edu.my/id/eprint/25442/2/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf
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id	my-utem-ep.25442
record_format	uketd_dc
institution	Universiti Teknikal Malaysia Melaka
collection	UTeM Repository
language	English English
advisor	Mohamad, Effendi
topic	T Technology (General) TS Manufactures
spellingShingle	T Technology (General) TS Manufactures Jiga, Elnie Carina Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
description	This project focused on measuring the Overall Equipment Effectiveness (OEE) of pressure die casting in one of the casting company in Malacca. In manufacturing environments, OEE has become the foundation in improving the business strategy since it identifies the direct and ‘hidden’ productivity and quality costs which refer to the production lost. For the past 100 years, the manufacturing sector has become an incredible contribution to the global economic growth and it has a wide acknowledgement in the area of poverty mitigation. Thus, manufacturing company needs to increase their productivity for them to survive and to attain breakthrough. Productivity is mostly affected by the losses in terms of materials, machines or equipment. Thus, implementation of OEE will help in identifying the potential losses and the process which is falling off. Besides, by using OEE, the big picture of the problem and the details surrounding the problems can be answered. The casting company in which the project is held did not have their own OEE data since, they do not know on how to implement OEE. Therefore, the aims of this project are to measure the value of Overall Equipment Effectiveness of pressure die casting machine, to analyze the problems which lead to decrease in effectiveness through Six Big Losses and to enhance the machine effectiveness through recommended solution. The scope of this project includes the five pressure die casting machine, the data for the OEE value calculation, the problem which contributes to the decreased in effectiveness and the recommended solution to countermeasure the problem. To measure the value of OEE, data are collected by using time study. These data are then calculated using OEE formula and then, compared with the world class value. Then, the problems are identified by using Pareto Chart. The problems identified from Pareto Chart are then group into the categories in Fishbone Diagram. The problems are then analyzed further using Why-Why Because Logical Analysis (WWBLA) to identify the root causes and countermeasure for the problems. From the result, it can be known that the OEE value for each pressure die casting machine is still below the world class value which is 85%. From the problems identified using Pareto Chart, it is found that the countermeasure for the problem can be concluded by making a working list for daily cleaning and maintenance. Using the working list of the daily cleaning and maintenance, the task executed can be tracked.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Jiga, Elnie Carina
author_facet	Jiga, Elnie Carina
author_sort	Jiga, Elnie Carina
title	Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
title_short	Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
title_full	Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
title_fullStr	Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
title_full_unstemmed	Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine
title_sort	measuring overall equipment effectiveness of pressure die casting machine
granting_institution	Universiti Teknikal Malaysia Melaka
granting_department	Faculty of Manufacturing Engineering
publishDate	2019
url	http://eprints.utem.edu.my/id/eprint/25442/1/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf http://eprints.utem.edu.my/id/eprint/25442/2/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf
_version_	1747834129232166912
spelling	my-utem-ep.254422021-12-10T16:39:14Z Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine 2019 Jiga, Elnie Carina T Technology (General) TS Manufactures This project focused on measuring the Overall Equipment Effectiveness (OEE) of pressure die casting in one of the casting company in Malacca. In manufacturing environments, OEE has become the foundation in improving the business strategy since it identifies the direct and ‘hidden’ productivity and quality costs which refer to the production lost. For the past 100 years, the manufacturing sector has become an incredible contribution to the global economic growth and it has a wide acknowledgement in the area of poverty mitigation. Thus, manufacturing company needs to increase their productivity for them to survive and to attain breakthrough. Productivity is mostly affected by the losses in terms of materials, machines or equipment. Thus, implementation of OEE will help in identifying the potential losses and the process which is falling off. Besides, by using OEE, the big picture of the problem and the details surrounding the problems can be answered. The casting company in which the project is held did not have their own OEE data since, they do not know on how to implement OEE. Therefore, the aims of this project are to measure the value of Overall Equipment Effectiveness of pressure die casting machine, to analyze the problems which lead to decrease in effectiveness through Six Big Losses and to enhance the machine effectiveness through recommended solution. The scope of this project includes the five pressure die casting machine, the data for the OEE value calculation, the problem which contributes to the decreased in effectiveness and the recommended solution to countermeasure the problem. To measure the value of OEE, data are collected by using time study. These data are then calculated using OEE formula and then, compared with the world class value. Then, the problems are identified by using Pareto Chart. The problems identified from Pareto Chart are then group into the categories in Fishbone Diagram. The problems are then analyzed further using Why-Why Because Logical Analysis (WWBLA) to identify the root causes and countermeasure for the problems. From the result, it can be known that the OEE value for each pressure die casting machine is still below the world class value which is 85%. From the problems identified using Pareto Chart, it is found that the countermeasure for the problem can be concluded by making a working list for daily cleaning and maintenance. Using the working list of the daily cleaning and maintenance, the task executed can be tracked. 2019 Thesis http://eprints.utem.edu.my/id/eprint/25442/ http://eprints.utem.edu.my/id/eprint/25442/1/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf text en public http://eprints.utem.edu.my/id/eprint/25442/2/Measuring%20Overall%20Equipment%20Effectiveness%20Of%20Pressure%20Die%20Casting%20Machine.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=117963 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Manufacturing Engineering Mohamad, Effendi 1. Ahire, C.P. and Relkar, A.S., 2012. Correlating Failure Mode Effect Analysis (FMEA) & Overall Equipment Effectiveness (OEE). Procedia Engineering, 38, pp.3482-3486. 2. Aman, Z., Ezzine, L., Fattah, J., Lachhab, A. and MOUSSAMI, H., 2017. Improving Efficiency of a Production Line by Using Overall Equipment Effectiveness: A case study. Proceedings. of the International Conference on Industrial Engineering and Operations Management Rabat, Morocco. 3. Arturo Garza-Reyes, J., Eldridge, S., Barber, K.D. and Soriano-Meier, H., 2010. Overall Equipment Effectiveness (OEE) and Process Capability (PC) Measures: A Relationship Analysis. International Journal of Quality & Reliability Management, 27(1), pp.48-62. 4. Bernama. (2019) ‘Malaysia’ s GDP to expand 4.9 pect in 2019-Guan Eng’. [Online] Available at: https://www.nst.com.my/news/nation/2019/02/463185/malaysias-gdp-expand-49-pct-2019-guan-eng [Assessed: 23 May 2019]. 5. Binti Aminuddin, N.A., Garza-Reyes, J.A., Kumar, V., Antony, J. and Rocha-Lona, L., 2016. An analysis of managerial factors affecting the implementation and use of overall equipment effectiveness. International Journal of Production Research, 54(15), pp.4430-4447. 6. Bohoris, G.A., Vamvalis, C., Trace, W. and Ignatiadou, K., 1995. TPM Implementation in Land-Rover with The Assistance of A CMMS. Journal of Quality in Maintenance Engineering, 1(4), pp.3-16. 7. Centres, E. & Mes, A. T. S., (n.d.). Overall Equipment Effectiveness (OEE). [Online] Available at: www.ats-global.com. [Assessed 29 March 2019]. 8. Charaf, K. and Ding, H., 2015. Is Overall Equipment Effectiveness (OEE) Universally Applicable? The Case of Saint-Gobain. International journal of Economics and Finance, 7(2), pp.241-252. 9. Chikwendu, O. C., & Chima, A. S., 2018. Overall Equipment Effectiveness and the Six Big Losses in Total Productive Maintenance. Journal of Scientific and Engineering Research , 5(4), pp.156-164. 10. David Greenfield., 2017. OEE: A Management Strategy. [Online] Available at: https://www.automationworld.com/article/industry-type/discrete-manufacturing/oee-management-strategy [Assessed on 7 March 2019] 11. De Ron, A.J. and Rooda, J.E., 2005. Equipment Effectiveness: OEE Revisited. IEEE transactions on semiconductor manufacturing, 18(1), pp.190-196. 12. Department of Statistics Malaysia 2019, Malaysia Economic Performance Fourth Quarter 2018. [Online] Available at: https://www.dosm.gov.my/v1/index.php?r=column/cthemeByCat&cat=100&bul_id=aHRydmZMSmtNL0lTbW43SjVOSlZkQT09&menu_id=TE5CRUZCblh4ZTZMODZIbmk2aWRRQT09 [Assessed on 6 April 2019] 13. Gibbons, P.M., 2006. Improving Overall Equipment Efficiency Using A Lean Six Sigma Approach. International Journal of Six Sigma and Competitive Advantage, 2(2), pp.207-232. 14. Graham Immerman., 2017. ‘How to Monitor OEE to Maximize Your Productivity’. [Online]. Available at: https://www.machinemetrics.com/blog/how-to-monitor-oee-to-maximize-your-productivity [Accessed on 4 April 2019 ]. 15. Green, R. T. M., 1967. Work Study Formerly Time And Motion Study. Work Study, 16(1), pp.7–48. 16. Hegde, H.G., Mahesh, N.S. and Doss, K., 2009. Overall Equipment Effectiveness Improvement by TPM and 5S Techniques in a CNC Machine Shop. SaSTech, 8, pp.25-32. 17. Hossen, J., 2016. Improvement of Overall Equipment Efficiency (OEE) Of Ring Frame Section of a Spinning Mill A Case Study. Master’s Thesis, University of Engineering and Technology Bangladesh. 18. Islam, S., 2011. Improvement of Overall Equipment Efficiency (OEE) By Total Productive Maintenance (TPM)-A Case Study. Master’s Thesis, University of Engineering and Technology Bangladesh. 19. Jonsson, P. and Lesshammar, M., 1999. Evaluation and Improvement of Manufacturing Performance Measurement Systems-The Role of OEE. International Journal of Operations & Production Management, 19(1), pp.55-78. 20. Kasim, N.I., Musa, M.A., Razali, A.R., Mohamad Noor, N., Saidin, W. and Najmuddin, W.A., 2015. Improvement of Overall Equipment Effectiveness (OEE) Through Implementation of Total Productive Maintenance (TPM) In Manufacturing Industries. Applied Mechanics and Materials, 761, pp. 180-185. 21. Konchitchki, Y. and Patatoukas, P.N., 2014. Accounting Earnings and Gross Domestic Product. Journal of Accounting and Economics, 57(1), pp.76-88. 22. Kumar, P., Shetty, R. and Rodrigues, L.L., 2014. Overall Equipment Efficiency and Productivity of a News Paper Printing Machine of a Daily News Paper Company-A Case Study. International Journal of Engineering Practical Research (IJEPR), 3(1), pp.20-27. 23. Manjunatha, B., Srinivas, T.R. and Ramachandra, C.G., 2018. Implementation of Total Productive Maintenance (TPM) to Increase Overall Equipment Efficiency of an Hotel Industry. MATEC Web of Conferences, 144, p. 05004. 24. Muchiri, P. and Pintelon, L., 2008. Performance Measurement Using Overall Equipment Effectiveness (OEE): Literature Review and Practical Application Discussion. International journal of production research, 46(13), pp.3517-3535. 25. Muñoz-Villamizar, A., Santos, J., Montoya-Torres, J.R. and Jaca, C., 2018. Using OEE to Evaluate the Effectiveness of Urban Freight Transportation Systems: A Case Study. International Journal of Production Economics, 197, pp.232-242. 26. Nallusamy, S. and Muthamizhmaran, S., 2016. Enhancement of Productivity and Overall Equipment Efficiency Using Time and Motion Study Technique-A Review. Advanced Engineering Forum, 14, pp. 59-66. 27. Neagoe, B.S. and Martinescu, I., 2010, July. The specifics of the application of the failure mode and effects analysis (FMEA) in the automotive industry. Proc. Proceedings of the 3rd WSEAS international conference on Engineering mechanics, structures, engineering geology, pp. 442-447. 28. Ng, K.C. and Chong, K.E., 2018. A Framework for Improving Manufacturing Overall Equipment Effectiveness. Journal of Advanced Manufacturing Technology (JAMT), 12(1 (2)), pp.383-400. 29. Productivity Press Development Team, 2018. OEE for operators: Overall Equipment Effectiveness: CRC Press. 30. Puvanasvaran, P., Kim, C.Y. and Siang, T.Y., 2012. Overall Equipment Efficiency (OEE) Improvement Through Integrating Quality Tool: Case Study. International Conference on Design and Concurrent Engineering, 402864 (182700), pp.585564. 31. Raja, P.N. and Kannan, S.M., 2007. Evolutionary Programming to Improve Yield and Overall Equipment Effectiveness of Casting Industry. Journal of engineering and applied sciences, 2(12), pp.1735-1742. 32. Rasmussen, M., 2017. Lean and TPM Practices in an Industrial Context. Master's Thesis, University of Stavanger. 33. Saleem, F., Nisar, S., Khan, M.A., Khan, S.Z. and Sheikh, M.A., 2017. Overall Equipment Effectiveness of Tyre Curing Press: A Case Study. Journal of Quality in Maintenance Engineering, 23(1), pp.39-56. 34. Shanmugam, V., Maran, M., & Guru, M., 2015. Impact of TPM Implementation: Literature Review and Direction. International Journal of Innovative Science, Engineering & Technology, 2(12). 35. Sharma, A., Maheshwari, R., Juneja, A., & Rajput, J. P., 2017. Calculation and Improvement of Overall Equipment Effectiveness ( OEE ) of A Model Machine in A Production Line. International Journal for Research in Applied Science & Engineering Technology, 5(V), pp.1389–1395. 36. Singh, R., Gohil, A.M., Shah, D.B. and Desai, S., 2013. Total Productive Maintenance (TPM) Implementation in A Machine Shop: A Case Study. Procedia Engineering, 51, pp.592-599. 37. Singh, R.K., Clements, E.J. and Sonwaney, V., 2018. Measurement of Overall Equipment Effectiveness to Improve Operational Efficiency. International Journal of Process Management and Benchmarking, 8(2), pp.246-261. 38. Stamatis, D.H., 2017. The OEE primer: understanding overall equipment effectiveness, reliability, and maintainability, New York: Productivity Press Taylor & Francis Group. 39. Thakre, A.R., Jolhe, D.A. and Gawande, A.C., 2009. Minimization of Engine Assembly Time by Elimination of Unproductive Activities Through'MOST'. Emerging Trends in Engineering and Technology (ICETET), 2009 2nd International Conference, pp. 785-789. 40. Tsarouhas, P.H., 2013. Evaluation of Overall Equipment Effectiveness in The Beverage Industry: A Case Study. International Journal of Production Research, 51(2), pp.515-523. 41. Umer, F., Khatab, K. U., & Hassan, Z., 2017. OEE and Countermeasures: A Case Study Of A Manufacturing Unit. International Journal of Scientific & Engineering Research, 8(1). 42. Vijayakumar, S.R. and Gajendran, S., 2014. Improvement of Overall Equipment Effectiveness (OEE) In Injection Moulding Process Industry. IOSR J Mech Civil Eng, 2(10), pp.47-60.

Measuring Overall Equipment Effectiveness Of Pressure Die Casting Machine

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