Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material

Current two-stroke marine diesel engine crosshead bearings are steel backed with tin based white metal overlayed, similar to conventional journal bearings. With increased environmental pressure, the shift to more sustainable material industries globally including the maritime gained much attention a...

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Main Author: Yiow, Ru Vern
Format: Thesis
Language:English
English
Published: 2022
Subjects:
Online Access:http://eprints.utem.edu.my/id/eprint/26102/1/Geometrical%20design%20of%20a%20two-stroke%20marine%20diesel%20engine%20crosshead%20bearing%20with%20natural%20fibre%20composite%20material.pdf
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spelling my-utem-ep.261022023-01-13T15:34:06Z Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material 2022 Yiow, Ru Vern T Technology (General) TA Engineering (General). Civil engineering (General) Current two-stroke marine diesel engine crosshead bearings are steel backed with tin based white metal overlayed, similar to conventional journal bearings. With increased environmental pressure, the shift to more sustainable material industries globally including the maritime gained much attention as a renewable source and bio friendliness. However, they have been shown to demonstrate lower mechanical properties compared to conventional material such as steel. A proposed crosshead bearing design idea using NFC as bearing material needs to satisfy several mechanical conditions, namely in this research, the ability to withstand a vertical downward load of 1469 kg, the weight of a 60 cm bore piston and piston rod assembly. The idea generation of the proposed crosshead design was performed with the TRIZ (Theory of Inventive Problem Solving) method combined with Biomimetics. Four conceptual designs were ideated and modelled virtually using ANSYS. The best design selection was performed using the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method. The final successful ideated design was obtained capable of withstanding the mentioned load with the Relative Closeness to the Ideal Solution score of 0.929. The ideation process together with simulation provided evidence that there is potential of utilising Kenaf, with a score of 0.955, and Polyhydroxybutyrate (PHB), with a score of 0.928, as suitable natural fibre material and polymer for highly rated engine components in marine diesel engines. 2022 Thesis http://eprints.utem.edu.my/id/eprint/26102/ http://eprints.utem.edu.my/id/eprint/26102/1/Geometrical%20design%20of%20a%20two-stroke%20marine%20diesel%20engine%20crosshead%20bearing%20with%20natural%20fibre%20composite%20material.pdf text en public http://eprints.utem.edu.my/id/eprint/26102/2/Geometrical%20design%20of%20a%20two-stroke%20marine%20diesel%20engine%20crosshead%20bearing%20with%20natural%20fibre%20composite%20material.pdf text en validuser https://plh.utem.edu.my/cgi-bin/koha/opac-detail.pl?biblionumber=121072 mphil masters Universiti Teknikal Malaysia Melaka Faculty of Mechanical Engineering Mansor, Muhd Ridzuan
institution Universiti Teknikal Malaysia Melaka
collection UTeM Repository
language English
English
advisor Mansor, Muhd Ridzuan
topic T Technology (General)
T Technology (General)
spellingShingle T Technology (General)
T Technology (General)
Yiow, Ru Vern
Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
description Current two-stroke marine diesel engine crosshead bearings are steel backed with tin based white metal overlayed, similar to conventional journal bearings. With increased environmental pressure, the shift to more sustainable material industries globally including the maritime gained much attention as a renewable source and bio friendliness. However, they have been shown to demonstrate lower mechanical properties compared to conventional material such as steel. A proposed crosshead bearing design idea using NFC as bearing material needs to satisfy several mechanical conditions, namely in this research, the ability to withstand a vertical downward load of 1469 kg, the weight of a 60 cm bore piston and piston rod assembly. The idea generation of the proposed crosshead design was performed with the TRIZ (Theory of Inventive Problem Solving) method combined with Biomimetics. Four conceptual designs were ideated and modelled virtually using ANSYS. The best design selection was performed using the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method. The final successful ideated design was obtained capable of withstanding the mentioned load with the Relative Closeness to the Ideal Solution score of 0.929. The ideation process together with simulation provided evidence that there is potential of utilising Kenaf, with a score of 0.955, and Polyhydroxybutyrate (PHB), with a score of 0.928, as suitable natural fibre material and polymer for highly rated engine components in marine diesel engines.
format Thesis
qualification_name Master of Philosophy (M.Phil.)
qualification_level Master's degree
author Yiow, Ru Vern
author_facet Yiow, Ru Vern
author_sort Yiow, Ru Vern
title Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
title_short Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
title_full Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
title_fullStr Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
title_full_unstemmed Geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
title_sort geometrical design of a two-stroke marine diesel engine crosshead bearing with natural fibre composite material
granting_institution Universiti Teknikal Malaysia Melaka
granting_department Faculty of Mechanical Engineering
publishDate 2022
url http://eprints.utem.edu.my/id/eprint/26102/1/Geometrical%20design%20of%20a%20two-stroke%20marine%20diesel%20engine%20crosshead%20bearing%20with%20natural%20fibre%20composite%20material.pdf
http://eprints.utem.edu.my/id/eprint/26102/2/Geometrical%20design%20of%20a%20two-stroke%20marine%20diesel%20engine%20crosshead%20bearing%20with%20natural%20fibre%20composite%20material.pdf
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