Study on cutting operation in turning process by 3D Simulation using deform 3D

Understanding of the fundamentals of metal cutting processes through the experimental studies has some limitations. Metal cutting modelling provides an alternative way for better understanding of machining processes under different cutting conditions. Using the capabilities of finite element mode...

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Main Author:	Mohd Zukeri, Mohd Zaim
Format:	Thesis
Language:	English English English
Published:	2010
Subjects:	TJ Mechanical engineering and machinery TJ1125-1345 Machine shops and machine shop practice
Online Access:	http://eprints.uthm.edu.my/3594/1/24p%20MOHD%20ZAIM%20MOHD%20ZUKERI.pdf http://eprints.uthm.edu.my/3594/2/MOHD%20ZAIM%20MOHD%20ZUKERI%20COPYRIGHT%20DECLARATION.pdf http://eprints.uthm.edu.my/3594/3/MOHD%20ZAIM%20MOHD%20ZUKERI%20WATERMARK.pdf
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id	my-uthm-ep.3594
record_format	uketd_dc
spelling	my-uthm-ep.35942022-02-03T01:53:20Z Study on cutting operation in turning process by 3D Simulation using deform 3D 2010-11 Mohd Zukeri, Mohd Zaim TJ Mechanical engineering and machinery TJ1125-1345 Machine shops and machine shop practice Understanding of the fundamentals of metal cutting processes through the experimental studies has some limitations. Metal cutting modelling provides an alternative way for better understanding of machining processes under different cutting conditions. Using the capabilities of finite element models, it has recently become possible to deal with complicated conditions in metal cutting. Finite element modelling makes it possible to model several factors that are present during the chip formation including friction at the chip tool interface. The aim of improved understanding of metal cutting is to find ways to have high quality machined surfaces, while minimizing machining time and tooling cost. Friction behaviour at the chip-tool interface is one of the complicated subjects in metal cutting that still needs a lot of work. Several models have been presented in the past with different assumptions. In the current model, the Coulomb friction model, which assumes a constant friction coefficient, is used to model the friction in order to simplify the model. The effect of the constant friction model is considered by analyzing the result for several friction coefficient values and comparing them to the previous work.As simulation tool for the purpose of this study, the FEM software used is DEFORM 3D. DEFORM 3D is a robust simulation tool that uses the FEM to model complex machining process in three dimensions. The simulation results on cutting forces and thrust forces, and shear angle are compared with experimental data in order to indicate the consistency and acccuracy of the results when conducting the comparison. 2010-11 Thesis http://eprints.uthm.edu.my/3594/ http://eprints.uthm.edu.my/3594/1/24p%20MOHD%20ZAIM%20MOHD%20ZUKERI.pdf text en public http://eprints.uthm.edu.my/3594/2/MOHD%20ZAIM%20MOHD%20ZUKERI%20COPYRIGHT%20DECLARATION.pdf text en staffonly http://eprints.uthm.edu.my/3594/3/MOHD%20ZAIM%20MOHD%20ZUKERI%20WATERMARK.pdf text en validuser mphil masters Universiti Tun Hussein Malaysia Fakulti Kejuruteraan Mekanikal dan Pembuatan
institution	Universiti Tun Hussein Onn Malaysia
collection	UTHM Institutional Repository
language	English English English
topic	TJ Mechanical engineering and machinery TJ1125-1345 Machine shops and machine shop practice
spellingShingle	TJ Mechanical engineering and machinery TJ1125-1345 Machine shops and machine shop practice Mohd Zukeri, Mohd Zaim Study on cutting operation in turning process by 3D Simulation using deform 3D
description	Understanding of the fundamentals of metal cutting processes through the experimental studies has some limitations. Metal cutting modelling provides an alternative way for better understanding of machining processes under different cutting conditions. Using the capabilities of finite element models, it has recently become possible to deal with complicated conditions in metal cutting. Finite element modelling makes it possible to model several factors that are present during the chip formation including friction at the chip tool interface. The aim of improved understanding of metal cutting is to find ways to have high quality machined surfaces, while minimizing machining time and tooling cost. Friction behaviour at the chip-tool interface is one of the complicated subjects in metal cutting that still needs a lot of work. Several models have been presented in the past with different assumptions. In the current model, the Coulomb friction model, which assumes a constant friction coefficient, is used to model the friction in order to simplify the model. The effect of the constant friction model is considered by analyzing the result for several friction coefficient values and comparing them to the previous work.As simulation tool for the purpose of this study, the FEM software used is DEFORM 3D. DEFORM 3D is a robust simulation tool that uses the FEM to model complex machining process in three dimensions. The simulation results on cutting forces and thrust forces, and shear angle are compared with experimental data in order to indicate the consistency and acccuracy of the results when conducting the comparison.
format	Thesis
qualification_name	Master of Philosophy (M.Phil.)
qualification_level	Master's degree
author	Mohd Zukeri, Mohd Zaim
author_facet	Mohd Zukeri, Mohd Zaim
author_sort	Mohd Zukeri, Mohd Zaim
title	Study on cutting operation in turning process by 3D Simulation using deform 3D
title_short	Study on cutting operation in turning process by 3D Simulation using deform 3D
title_full	Study on cutting operation in turning process by 3D Simulation using deform 3D
title_fullStr	Study on cutting operation in turning process by 3D Simulation using deform 3D
title_full_unstemmed	Study on cutting operation in turning process by 3D Simulation using deform 3D
title_sort	study on cutting operation in turning process by 3d simulation using deform 3d
granting_institution	Universiti Tun Hussein Malaysia
granting_department	Fakulti Kejuruteraan Mekanikal dan Pembuatan
publishDate	2010
url	http://eprints.uthm.edu.my/3594/1/24p%20MOHD%20ZAIM%20MOHD%20ZUKERI.pdf http://eprints.uthm.edu.my/3594/2/MOHD%20ZAIM%20MOHD%20ZUKERI%20COPYRIGHT%20DECLARATION.pdf http://eprints.uthm.edu.my/3594/3/MOHD%20ZAIM%20MOHD%20ZUKERI%20WATERMARK.pdf
_version_	1747831034825670656

Study on cutting operation in turning process by 3D Simulation using deform 3D

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