Critical success factors and barriers of implementing lean manufacturing in precast industry

The aim of this research is to study critical success factors (CSFs) and barriers in implementing Lean Manufacturing (LM) and way forward to overcome the identified critical barriers. To address these findings, a methodological approach was implemented in three (3) tiers. First, a comprehensive revi...

Full description

Saved in:
Bibliographic Details
Main Author: Kamarrudin, Alia
Format: Thesis
Language:English
Published: 2019
Subjects:
Online Access:http://eprints.utm.my/id/eprint/85753/1/AliaKamarrudinMSKA2019.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
id my-utm-ep.85753
record_format uketd_dc
spelling my-utm-ep.857532020-07-30T07:30:46Z Critical success factors and barriers of implementing lean manufacturing in precast industry 2019 Kamarrudin, Alia TA Engineering (General). Civil engineering (General) The aim of this research is to study critical success factors (CSFs) and barriers in implementing Lean Manufacturing (LM) and way forward to overcome the identified critical barriers. To address these findings, a methodological approach was implemented in three (3) tiers. First, a comprehensive review on the literature in terms of LM implementation, CSFs and barriers followed was undertaken. Second, an analytic approach was accessed by using a questionnaire which was distributed to a total of 78 number of respondents in the organisation. Third, interview session with four (4) employees was conducted in order to mitigate the perceived barriers. Upon validation of the analysis, the results revealed most of the respondents agreed Leadership and Management Commitment are the key success factors for the organisation to stay competitive. Whilst for the barrier, it is believed that the obstacle to LM implementation is more towards Managerial barrier (i.e. lack of Lean culture, strict requirement and approval, less personal empowerment). Thus, two (2) general directives have been forwarded by the author to overcome the identified barrier which are initiating learning organisation and simplifying Lean process. It is believed this strategy could create awareness and develop Lean culture, besides that the employee able to set a baseline on any discrepancy that may appear in the shop floor. Overall, these findings present a critical view for the organisations to know factors that could drive and restrain them from implementing LM. 2019 Thesis http://eprints.utm.my/id/eprint/85753/ http://eprints.utm.my/id/eprint/85753/1/AliaKamarrudinMSKA2019.pdf application/pdf en public http://dms.library.utm.my:8080/vital/access/manager/Repository/vital:134230 masters Universiti Teknologi Malaysia, Faculty of Engineering - School of Civil Engineering Faculty of Engineering - School of Civil Engineering
institution Universiti Teknologi Malaysia
collection UTM Institutional Repository
language English
topic TA Engineering (General)
Civil engineering (General)
spellingShingle TA Engineering (General)
Civil engineering (General)
Kamarrudin, Alia
Critical success factors and barriers of implementing lean manufacturing in precast industry
description The aim of this research is to study critical success factors (CSFs) and barriers in implementing Lean Manufacturing (LM) and way forward to overcome the identified critical barriers. To address these findings, a methodological approach was implemented in three (3) tiers. First, a comprehensive review on the literature in terms of LM implementation, CSFs and barriers followed was undertaken. Second, an analytic approach was accessed by using a questionnaire which was distributed to a total of 78 number of respondents in the organisation. Third, interview session with four (4) employees was conducted in order to mitigate the perceived barriers. Upon validation of the analysis, the results revealed most of the respondents agreed Leadership and Management Commitment are the key success factors for the organisation to stay competitive. Whilst for the barrier, it is believed that the obstacle to LM implementation is more towards Managerial barrier (i.e. lack of Lean culture, strict requirement and approval, less personal empowerment). Thus, two (2) general directives have been forwarded by the author to overcome the identified barrier which are initiating learning organisation and simplifying Lean process. It is believed this strategy could create awareness and develop Lean culture, besides that the employee able to set a baseline on any discrepancy that may appear in the shop floor. Overall, these findings present a critical view for the organisations to know factors that could drive and restrain them from implementing LM.
format Thesis
qualification_level Master's degree
author Kamarrudin, Alia
author_facet Kamarrudin, Alia
author_sort Kamarrudin, Alia
title Critical success factors and barriers of implementing lean manufacturing in precast industry
title_short Critical success factors and barriers of implementing lean manufacturing in precast industry
title_full Critical success factors and barriers of implementing lean manufacturing in precast industry
title_fullStr Critical success factors and barriers of implementing lean manufacturing in precast industry
title_full_unstemmed Critical success factors and barriers of implementing lean manufacturing in precast industry
title_sort critical success factors and barriers of implementing lean manufacturing in precast industry
granting_institution Universiti Teknologi Malaysia, Faculty of Engineering - School of Civil Engineering
granting_department Faculty of Engineering - School of Civil Engineering
publishDate 2019
url http://eprints.utm.my/id/eprint/85753/1/AliaKamarrudinMSKA2019.pdf
_version_ 1747818449359339520