An optimization of tin plating process using design of experiment

This research was done to reduce the variation of coating weight in Tin plating process. The objective of this research is to find the optimum setting in tin plating process. Design of Experiment was used to analyze varies combination of process parameters. The process parameters investigated were S...

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Main Author:	Lazim, Azrina
Format:	Thesis
Language:	English
Published:	2008
Subjects:	TJ Mechanical engineering and machinery TS Manufactures
Online Access:	http://eprints.utm.my/id/eprint/9623/1/AzrinaLazimMFKM2008.pdf
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spelling	my-utm-ep.96232018-06-29T21:51:04Z An optimization of tin plating process using design of experiment 2008-12 Lazim, Azrina TJ Mechanical engineering and machinery TS Manufactures This research was done to reduce the variation of coating weight in Tin plating process. The objective of this research is to find the optimum setting in tin plating process. Design of Experiment was used to analyze varies combination of process parameters. The process parameters investigated were Speed, Temperature, Sodium Ferrocynide and Mole ratio fluoride to total stannous. It was not economically practical to run experiments in the real life factory environment as such historical data was used in this study. The historical data were selected to match the 24 full factorial of design matrix. Any missing data were treated by using regression method. The study reveals that the optimum setting is the high value (+1) of Speed, Sodium Ferrocynide and Mole ratio fluoride to total stannous. Mathematical model is proposed to predict the performance of plating process with coating weight as the response. The model is valid within the investigated ranges and other experiments were conducted to analyze the characteristics of tin plate. The experiments are surface roughness test, surface topography, and cross section analysis. There are a few suggestions and suitable action plan were proposed to increase the quality of production. 2008-12 Thesis http://eprints.utm.my/id/eprint/9623/ http://eprints.utm.my/id/eprint/9623/1/AzrinaLazimMFKM2008.pdf application/pdf en public masters Universiti Teknologi Malaysia, Faculty of Mechanical Engineering Faculty of Mechanical Engineering Ranjit, K.R (2001), Design of Experiment using Taguchi Approach: 16 Steps to Product and Process Improvement. Third Avenue, New York: A Wiley Interscience. Morgan, E. (1985), Tinplate and Modern Can Making Technology. Pergamon Press Ltd. Barry, B.T.K and Thwaites, C.J (1983), Tin and Itâ€™s Alloy and Compounds. Chiechester, Ellis Horwood Ltd. Mantell, C.L (1959), Tin: Itâ€™s Mining Production Technologyâ€™s and Application. New York, Hafner Publishing Company, Inc. Owen, L.D (1977). Statistical Method in Research and Production with Special Referance to the Chemical Industry. London, Longman group Ltd. Anderson, V.L., Mclean, R.A. (1974). Design of Experiment A Realistic Approach. New York, Marcel Dekker Carver, R.H. (2004). Doing Data Analysis With Minitab 14. Canada, Thomson Brooks/Cole Hicks,C.R, and Turner, K.V.Jr (2007), Fundamental Concept in the Design of Experiment. 5th Edition. USA, Oxford University Press. Hedges, E. S (1960). Tin and Itâ€™s Alloys. Chiechester, Ellis Horwood Ltd Schlesinger, M. (2002), Electroplating, University Of Windsor Little, R.J.A and Rubin,D.B (2002). Statistical Analysis with Missing Data. 2nd Edition. New Jersey, John Wiley and Sons,Inc. Bayramoglu, M., Onat, B and Geren, N (2007). Statistical Optimization of Process Parameters to Obtain Maximum Thickness and Brightness in Chromium Plating, J. Mat. Process Tech. Poon, G.K.K. (1996). Sequential Experimental Study and Optimization of an Acid Copper Pattern Plating Process. Circuit World. 22(1):7-9 Kircher,T.A, McMordie, B.G, and Richards,K. Use of experimental Designs to Evaluate Formation of Aluminide and Platinum Aluminide Coating. Surface and Coating Technology 108-109 (1998) 24-29 Chou, W.J (2003).Optimization of the Deposition Process of ZrN and TiN Thin Films on Si (1 0 0) Using Design of Experiment Method. Materials Chemistry and Physics 82 (2003) 228â€“236 M. Noramdzan Bin M. Yusuf (2002). An Evaluation of Disk Electrostatic Wood Coating Process by Using DOE Approach. UTM: Degree Thesis. Chun Ah Lam (2002). A Study of the Wave Soldering Process by Using DOE Approach. UTM: Degree Thesis. Lee Hui.Ling (2002). Design Optimization of Cutting Parameters for Wire Cut Operation Based on DOE. UTM: Degree Thesis.
institution	Universiti Teknologi Malaysia
collection	UTM Institutional Repository
language	English
topic	TJ Mechanical engineering and machinery TS Manufactures
spellingShingle	TJ Mechanical engineering and machinery TS Manufactures Lazim, Azrina An optimization of tin plating process using design of experiment
description	This research was done to reduce the variation of coating weight in Tin plating process. The objective of this research is to find the optimum setting in tin plating process. Design of Experiment was used to analyze varies combination of process parameters. The process parameters investigated were Speed, Temperature, Sodium Ferrocynide and Mole ratio fluoride to total stannous. It was not economically practical to run experiments in the real life factory environment as such historical data was used in this study. The historical data were selected to match the 24 full factorial of design matrix. Any missing data were treated by using regression method. The study reveals that the optimum setting is the high value (+1) of Speed, Sodium Ferrocynide and Mole ratio fluoride to total stannous. Mathematical model is proposed to predict the performance of plating process with coating weight as the response. The model is valid within the investigated ranges and other experiments were conducted to analyze the characteristics of tin plate. The experiments are surface roughness test, surface topography, and cross section analysis. There are a few suggestions and suitable action plan were proposed to increase the quality of production.
format	Thesis
qualification_level	Master's degree
author	Lazim, Azrina
author_facet	Lazim, Azrina
author_sort	Lazim, Azrina
title	An optimization of tin plating process using design of experiment
title_short	An optimization of tin plating process using design of experiment
title_full	An optimization of tin plating process using design of experiment
title_fullStr	An optimization of tin plating process using design of experiment
title_full_unstemmed	An optimization of tin plating process using design of experiment
title_sort	optimization of tin plating process using design of experiment
granting_institution	Universiti Teknologi Malaysia, Faculty of Mechanical Engineering
granting_department	Faculty of Mechanical Engineering
publishDate	2008
url	http://eprints.utm.my/id/eprint/9623/1/AzrinaLazimMFKM2008.pdf
_version_	1747814766339948544

An optimization of tin plating process using design of experiment

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